A Change (Order) for the Better?
Friday, October 14th, 2011
When clients ask me about change orders, I’m reminded of a well-circulated photo. It shows a small dinghy named “Job” tethered to a yacht. The yacht is named “Change Order.”
The interesting thing is that this image does not represent my change order conversations lately. In many of them, to keep the nautical metaphor going, the change order is less yacht and more torpedo.
Discussion about change order difficulties tends to be one of two types. It’s either about the change orders that didn’t happen, or all the ones that did. This seems to present a “darned-if-you-do-darned-if-you-don’t” situation. But let’s investigate a little closer and see if there is a third side to the coin…
Counting with imaginary numbers
It’s not news that competition for work in most parts of the industry has increased or that margins have decreased. But I have been surprised at the number of contractors who tell me that they have bid for jobs at break-even or at a loss.
There are times when this might make sense – times when having some work is better than none or when winning one job is likely to help win others down the road. Yet it’s a surprisingly common practice for business owners to bid at losses, and when I ask them how they plan to come out in the black on the other side of these projects, the nearly universal answer is “We’ll make it up in change orders.”
Every construction project is a gamble – you’re betting that your estimate is accurate, that labor and material prices don’t go through the roof, etc. But most of the risks are either things within your control, or are at least calculated on likely outcomes. Yes, change orders are nearly inevitable. But to count on them as the source of profit is to bank on an unpredictable variable that is not under your control, that is hard to manage, and that you may wish to use for a completely different purpose – business development (more on this in a moment).
Too much of a good thing
So on one hand, change orders can be troublesome when we expect them, and they do not occur. The flip side is that when they do occur, they can generate more pain than gain. Change orders can be harder to manage – and present more of a profitability challenge – than pre-planned project work.
By definition, the work associated with a change order is work you did not initially plan for. It may mean shuffling resources, making quick material purchases, or incurring overtime labor expenses. The best project managers may be able to roll with these changes, but even the best have trouble ensuring that all costs have been covered when billing the client, that the cost estimates are accurate, and that billing occurs in a timely fashion.
Change orders cost a company more than labor and materials. All of a company’s overhead – office, management, and other costs – need to be rolled into the pricing. But the biggest exposure a contractor faces is rejection. I’ve heard too many stories of contractors who delayed submitting their change requests to the client until near the end of the project only to have requests rejected after work has already been started or even completed.
The edge of the coin
When gathering my thoughts for this blog entry, I called a local GC friend and asked him if he considered change orders a significant source of profit. He was silent a moment and then asked me, “John, do you consider your customer support team a source of profit?” My reaction was “No, they’re a cost center but an important one. They keep our clients happy, and a strong support team helps with new business.” “Exactly,” said my friend. “That’s how we train our PMs to think about change orders. They are our opportunity to show off our flexibility and execution. In fact, we often make a command decision not to charge for some if the costs can be easily absorbed, particularly for strategic clients.”
“So you don’t make money on change orders,” I asked? “They’re a cost center to you?” “No,” he chuckled. “We make a lot of money on them. But it’s not easy money, and it’s certainly not money we plan for.”
When I hung up, I realized that I had that “third side of the coin.” Change orders can be good or bad to your bottom line. It is a toss of the dice, but having top-notch project management and cost estimating will weigh the dice in your favor. What change orders always represent is another opportunity to satisfy a client.
So when it comes to change orders, I suggest you plan for them, but don’t count on them. Make money when you execute them, but execute with care. And like everything else you do for clients, use them as an opportunity to build long term relationships. After all, change orders come and go, but in our business, lasting relationships are the key to lasting and profitable business.
How do you handle your change order requests? Are they a dinghy or a yacht?


